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How does a turnkey hot dip galvanizing plant help manufacturing industries?

In this manufacturing industry-centric blog, we will highlight about an important product, a turnkey hot dip galvanizing plant, its significance in galvanizing, and its benefits among others. Before we take a deep dive into the subject, let’s learn about hot dip galvanization. 

Turnkey hot dip galvanizing plant

What is galvanization? 

Hot dip galvanization is one of the most reliable forms of galvanization process used for galvanization. As part of the process metal (iron and steel) made items are dipped into a bath of molten zinc at an extremely high temperature. Consequently, a chemical reaction takes place that leads to the formation of a coating of zinc on the metallic item. The metal is known as galvanized metal, while the entire process is known as galvanization. 

Given its benefits and features, the process of hot dip galvanization is used in numerous industries. In the ensuing sections, we will learn about the industries drawing benefits from the incredible process. From the basics, let’s now shift our focus to the core subject, the turnkey hot dip galvanizing plant. 

Learning about the turnkey hot dip galvanizing plant 

Many of you might have heard about the word turnkey.  So, what is turnkey? For a moment, just bifurcate the word turnkey – turn and key. Means? You got it right. A turnkey solution is a sophisticated plant or machine built end-to-end for the end-user, wherein the user has to just turn a key to start using the plant. That’s the reason, it is called turnkey. 

As an industry owner, you seek the services of a reliable and prominent manufacturer with professional competency to involve all elements of the project life cycle, right from the start till the installation and commissioning.     

Essential elements of a world-class plant

An impeccable plant comprises the following steps that lead toward successful installation and commissioning.        

  • Project Management & Engineering
  • Feasibility Study
  • Capital Expenditure & Justification
  • Process Design & Engineering
  • Plant Layout & Design
  • Finalize technical specifications
  • Design and Supply of various Equipment
  • Construction Supervision & Management
  • Health Safety & Training
  • Commissioning & Start-up

As an end-user, you have the right to raise queries and doubts when you feel so. Your workforce, engineers, and technicians shouldn’t face issues and challenges while using the plant. Otherwise, no point in owning the turnkey hot dip galvanizing plant.            

Benefits of using the turnkey solutions 

The turnkey installation services provide a wide range of benefits for the industry. Every project is designed and manufactured keeping in view various challenges and requirements of the industry, where it is intended to be used. From the design stage to finalization, the project adheres to standard protocols and quality parameters, making it perfect for use.                            

  • Seamless continuity 
  • Integrated planning and execution 
  • Consistent quality 
  • Affordability 
  • Reduced time 
  • Lower cost 
  • Peace of mind  

Application of the galvanized steel 

Let’s now move towards the application segment the amazing galvanized steel is used in plenty of things, including buildings and construction, automotive, consumer durables, high voltage electrical equipment, platforms, stairs, handrails, and pipe fittings, and engineering among others. 

Growth of galvanized items and industry in India 

Over the years, galvanized industry and galvanized items have witnessed sharp growth, riding on increased market demand and industrialization. According to industry experts, the galvanized steel market size is showing substantial growth and has the potential to grow by 35.18 million MT during 2020-2024, and the market’s growth momentum will accelerate during the forecast period.