Don’t underestimate this term, pickling room by thinking about that delicious pickle made by your grandmother. It is a scientific
In a hot dip galvanization process, the pickling room has assumed huge significance given its benefits in galvanization. How does it benefit the process of galvanization? What are the benefits of Encapsulated pickling room for the galvanization industry? These and many similar questions will be addressed in this blog.
Before we take a deep dive into the important subject, it makes sense to learn about the vital subject in simple language, so that readers can connect with the blog.
Understanding pickling room
In a scientifically designed galvanizing process, steel is pickled in a specific acid after the degreasing process and before pre-fluxing. How does it matter? The pickling process removes the iron oxides or scales present in the steel surface, making it ideal for the next stage of galvanization.
Challenges associated with the open pre-treatment systems
According to experts, with open pre-treatment systems, it is inevitable that there is a considerable quantity of aggressive chemicals in the air around the pickling baths than in other areas. you would be shocked to learn that it applies even if the baths are only minimally heated or not heated at all. As a result, man and material, both are exposed to harmful acid fumes. Given these challenges, innovative abatement systems were invented.
From the basics, let’s now move toward the core subject of this blog.
Learning about encapsulated pickling room
An abatement system is designed to enclose the pretreatment area or the acid tank in a separate room. The room has the efficiency to separate the process area where acid fumes are generated from the surrounding operational areas. How does the design of the special room benefit the process of galvanization? The special design ensures safety and prevents damage by keeping operators (workers), overhead cranes, machines, and the structure of the tanks. The galvanizing environment remains healthy and safe.
Benefits of abetment systems for acid fumes
It’s now time to shift focus to the benefits of abatement systems. Here are some of the important benefits of encapsulated pickling room
- Increased productivity
- Reduced maintenance cost
- High shed life
- Prevents corrosion of structure due to acid fumes
- Chances of air pollution mitigated
- Safety risks eliminated
- Workers health ensured
For detailed information, you can get in touch with a leading pickling room manufacturer and supplier in Ahmedabad, Gujarat.
Importance of design of encapsulated pickling room and abatement system for acid fumes
Design and structure of encapsulated pickling room
An innovative design of the structure plays a significant role in the efficiency of the pickling room. Here are a few benefits of a quality-driven structure:
- standalone enclosure mounted on a robust steel structure is a standalone enclosure
- The enclosure room is made using polypropylene sheets
- Motorized door for incoming material
- Cranes run outside the encapsulated area
- The structure is equipped with roof lights, viewing windows, emergency exits, etc.
- Roof sealing arrangements
Here, it’s important to mention that design and features vary from manufacturer to manufacturer.
Encapsulated pickling room is a terrific product for the galvanization process. Choose a quality product for your galvanization plant!