Over the years technology and innovation have helped a wide range of industries in furthering their evolution. Even the process of galvanization has also been benefitted from the emergence of technology. Corrosion technology is no more the same, it used to be in the past. Continued innovation is paving the way for new processes and methods of galvanization.
In this short and meticulous blog, we are going to focus on galvanization, its benefits and advantages, and a host of other significant issues.
Learning about the galvanization
Dear Readers, at the outset, let’s understand the term galvanization in simple words before we take a deep dive into the all-important subject.
Rust is the biggest opponent of iron and other metals. Overexposure of metallic parts to inclement weather, scorching heat, saline water, etc. leads to corrosion. Corrosion impacts the life of the metal.
Galvanization is one most reliable methods to prevent iron and steel metal from corrosion. There are various types of methods available for protecting the metal from corrosion.
How does it happen
Under the process of galvanization, a thin layer of zinc coating develops on the base metal, when it is dipped in the lava of molten zinc. The zinc layer develops on the metal during the process. It helps prevent metal, like iron and steel from corrosion through a protected shield. This layer of zinc though as thin as the thickness of a photocopy paper helps the metal withstand inclement weather.
The hot dip galvanizing process generates white fumes when steel is dipped in the molten zinc. The fumes that emanate are extremely hazardous due to the presence of chlorine and suspended ash particles. If inhaled, it may also be considered harmful for health. Also, they deteriorate the overhead cranes and the shed life. Hence, it becomes apparent to establish a system for fume abatement and discharge. This entire system is known as Zinc Fume Extraction System,
Hot dip galvanizing is one of the most sought-after methods for the galvanization process of metal across industries and geography.
Galvanizing is all-around. It wouldn’t be an exaggeration if we say the process has become an integral part of our life. Life can’t be imagined without galvanization. In this section, we are going to talk about the core of this blog.
Owing to the amazing benefits of galvanization, it has found usage in a wide range of industries. Industries like automobile, Infrastructure development, wind energy, transport- shipping, railways, airplane, etc., and sports to name a few are using the innovation for their benefits. Numerous strictures across the globe are using galvanized steel for its amazing properties. These types of metal have the properties to counter and withstand inclement weather, resulting in optimized durability. Anti-corrosion properties of the zinc layer are the biggest instrument of the galvanization process.
Join hands with Arvind Corrotech
Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and Pollution Control Equipment.
If you are on the lookout for anything related to galvanization, then end your search with Arvind Corrotech.
Let’s connect for a mutually beneficial collaboration.
ore making a deep dive into the important subject, its definition assumes significance here. Learning would be much simpler then. The blog is going to focus on the definition and benefits of the process that has been transforming our day-to-day lives. Many of us may not be aware. However, we all come across galvanized items almost every day.
Learning about the term
Hence, what is this process all about? Why can’t we make an endeavor to tell our readers and those associated with the industry in layman’s language? Galvanizing is the process of applying a protective zinc coating or layer to steel or iron. The objective behind the process is to protect the iron metal from corrosion. The process makes the metal rust-proof!
Since the Hot dip galvanizing process offers numerous benefits, it has been used in numerous industrial applications. Its versatility makes it favourite among many industries using an iron-on large scale for a wide range of processes.
Why only Zinc?
Why do most of the galvanizing processes rely on zinc across the globe? This question assumes significance in the context of this significant article. There are obvious reasons behind choosing zinc over others. Here are a few features that make the zinc stand out from the rest:
- The corrosion of zinc is very slow
- Provides cathodic protection
- Even corners and smaller areas get protected
Machinery and tools for the process
The process of galvanizing is carried out through tried and tested machinery and tools. Industry experts are of the opinion that machines play an important role during the process. For example, surface treatment tanks, acid room enclosure, chemical pump, dry unit, galvanizing furnace and kettle, heat exchanger, waste gas washing system, baghouse filter, helping equipment, loading, and offloading equipment, conveyor systems, transfer car, and a host of others.
The machines’ terminology may vary from company to company. However, more or less, these are the same.
The benefits of using galvanization
The various reasons support the exponential rise of the use of galvanization. These are:
Affordable and reliable
- Lower cost
- Minimum maintenance
- Prolongs the life of the coated metal
- Provides exceptional resistance to mechanical wear and tear of the metal made items
- Even minor areas get protected
- Saves precious time of painting the metal made space
- Saves money needed for replacing the corroded metallic items
Industries using galvanization
The hot-dip galvanizing process has found application in countless industries and sectors. These include:
- Wind and solar industries
- Automotive industry
- Construction industry
- Energy industry
- Telecommunication industry
From a galvanizing process perspective, the hot dip galvanizing process is predominantly a two-step process:
First step: Preparation of the metal/ steel for the process
Second step: Immersing the metal in a bath of molten zinc
First step: Preparation of the metal/ steel for the process
The sophisticated scientific process begins by executing the preparation of steel/ iron to accommodate zinc coating. It takes place through pickling. The metal piece goes through washing in an alkaline solution. Through this process rust, grease, and similar impurities get removed.
The second step comprises numerous processes and stages to form the zinc coating over the metal. Subsequently, the metal is immersed in a bath of molten zinc. Also, different parameters must match.
Our focus is to increase the knowledge of readers through the basic information about the process. Readers, we will share more information about the key subject in future blogs. Keep watching this space. In the future, we are going to write on many relevant topics for readers. Here is an example, why galvanize plants?
Where to buy the machine?
If you are looking for a hot dip galvanizing plant, don’t forget to explore Ahmedabad, Gujarat! The leading economic hub has a few companies. These companies have the expertise to offer complete Hot dip galvanizing process solutions!