Please hold while we process the request.

How to control pollution in a galvanization setup?


In this manufacturing industry centric blog, we will expand knowledge of readers about pollution control equipment, its benefits and how the equipment’s are helping in saving environment.

The hot dip galvanizing operation has assumed enormous significance in this fast-paced world. Socio-economic development has necessitated its use in numerous ways.

As we move forward, it makes sense to learn the basics about hot dip galvanization. Subsequently, it will be easy to understand the subject.

 

Learning about hot dip galvanization 

Simply put, it is a scientific process of applying a coating of zinc over an iron/steel-made item by immersing it in the molten lava of zinc. As a result, the object becomes robust, durable, and resistant to harsh weather conditions. In a nutshell, the process protects the steel from corrosion.

Pollution during galvanization   

During the process of galvanization, effluents are generated from the bathing, washing, and cooling processes. Therefore, it makes sense to use quality-driven pollution control equipment to save the environment from getting polluted. Also, at the same time saves employees working in galvanization factories from hazardous diseases   As a result, we human beings can breathe fresh air.

Pollution control device 

Leading companies into galvanization employ a wide range of machines, tools, and equipment with the aim to control pollution, and save the environment. A few prominent air pollution control systems deployed in a galvanization setup are:

Understanding the Acid Fume Extraction System    

This mechanized system is designed to absorb the acidic and toxic fumes that generate from the pickling tanks. As a result, toxic fumes are prevented from spreading on the floor. Subsequently, the environment and human health is also saved.

Benefits 

You would appreciate the benefits of this brilliant product.

  • Minimizes risk to health
  • Increases the life of roof structure
  • Improved life of cranes and other machines and tools
  • Saves environment from unpleasant odor

The quality of the product can be judged from the fact that it is designed for zero discharge and acid neutralization.

White Fume Extraction System    

During the process of hot dip galvanization, white fumes get generated when steel/iron-made objects are dipped in the molten lava of zinc. The white fume comprises harmful chlorine and suspended ash particles.

The scientifically designed system helps in the removal of hazardous zinc oxide and ammonium chloride.

Benefits of the machine  

Here are the benefits of the environment-friendly product:

  • Increased productivity
  • Eliminates white fumes
  • Improved health of workers
  • Creates a safe and healthy environment

Furnace fume enclosure 

The brilliant system is designed for the abatement of white fumes that emanate during galvanization. This mechanized enclosure is connected with a dust-collecting cyclone. The latter is again connected with a wet scrubber or bag filter. Here hazardous fumes get cleaned and filtered, before eventually discharging them into the atmosphere.

Benefits

 

Coming to benefits of this system, it is helpful in the following ways:

  • It lowers zinc consumption
  • Reduces fuel consumption
  • Minimizes health hazards
  • Saves workers from health risks          

Conclusion   

In this era of rapid industrialization, galvanization is the need of the hour. However, a safe environment is also a vital necessity. Accordingly, a sustainable environment is required.

Start exploring the expertise of Arvind Corrotech

Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and Pollution Control Equipment.

If you are on the lookout for anything related to quality-driven pollution control equipment, then end your search with Arvind Corrotech. Let’s connect for a mutually beneficial collaboration.

What are the benefits of pollution control equipment?

The rising population and its day-to-day needs are giving impetus to industrialization. Industrialization is a boon for socio-economic development, at the same time, it is wreaking havoc on the environment. Subsequently, it leads to pollution. Therefore pollution control machines and tools are important.

A good quality natural environment offers basic requirements to existing, including clean air, water, fertile land for cultivation of crops, and energy among others. Green infrastructure also facilitates in maintaining sustainable development, regulates weather, and prevents natural disasters, like a flood, droughts, earthquakes, etc.

Life can’t be imagined without an environment. A safe and healthy environment is mandatory for the existence of human beings, flora and fauna.

In this blog, we are going to emphasize the benefits of pollution control equipment. In addition to this, our focus will revolve around types of pollution control equipment.

Before we start learning the intricacies of the subject, it’s important to learn the basic definition of the term.

What is pollution control equipment?

Pollution-Control-Equipment

In simple words, pollution control equipment is defined as any item, apparatus, or container designed primarily to control air or water pollution. There are numerous types of equipment available in the market. Depending on your industry and the types of pollutants released by your company, you can choose the equipment.

Galvanization industry and pollution

The process of galvanization uses high-tech machines, tools, and technology to apply the coating of zinc on steel/iron-made structures. During the process, harmful fumes, toxic gases, and a host of other pollutants are released. Therefore, it’s imperative to deploy equipment and technology to control pollution. In addition, it is also mandated by local bodies.

Pollution control equipment in galvanization

Galvanization industry-specific pollution control machines and tools have been designed to control pollution during galvanization. The equipment also protects the workforce from numerous health hazards. These include:

  • Acid fume extraction system
  • White fume extraction system
  • Fully enclosed pickling system
  • Furnace fume enclosure
  • Wet scrubbing system
  • Dust collection filter system

Acid fume extraction system

The acid fume extraction system has been designed for the abatement of the toxic fumes that get generated in the pickling tank. 

White fume extraction system

It is a specially designed apparatus for the safe abatement of zinc fumes. The system comprises a fume extraction hood, dusty collecting cyclone, a bag filter, etc. 

Fully enclosed pickling system

This sophisticated system empowers the users to capture and abate toxic fumes with ease.

Furnace fume enclosure

It is a fixed fume enclosure for preventing the white fumes generated during the galvanization process. Furthermore, the structure controls the spread of fume in the manufacturing area and the open environment.

Wet scrubbing system

Designed using the latest technology, the wet scrubbing system empowers businesses to control air pollution by eliminating the toxic fumes from the exhaust stream. Subsequently, absorbs the fume pollutants. 

Dust collection filter system

It sounds like a simple piece of equipment, yet it is a very important piece of equipment. The equipment cleans the air by filtering the dust particles. A bin designed for the collection of the dust, collects the dust, while the filtered fumes exit the cyclone outlet.

Summary

As a responsible citizen, in the interest of the environment, efforts should be made to adhere to pollution control.

Buy the pollution control equipment from Arvind Corrotech

Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. The company is also a famous manufacturer and supplier of Turnkey Hot Dip Galvanizing Plants. Our quality-driven product range includes Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and pollution control equipment.

If you are on the lookout for anything related to pollution control equipment, then end your search with Arvind Corrotech. Let’s connect for a mutually beneficial collaboration.            

Secured By miniOrange